Friday 10 April 2015

How To Achieve Desired Output From CNC Machines?

CNC machines are the most helpful factor in processes, where high-precision manufacturing is required.

The question here is, 'Can design of the machine alone provide quality manufacturing or the knowledge of man-behind-the-machine also makes a difference?'

Both have their own importance or we can say both are interlinked. Knowledge of the employee cannot do anything, if machine is not designed or maintained properly; in the same way, no matter how amazing is the machine, it is of no use if the man handling it does not know how to use the machine and maintain CNC machine tools.

The focus here is on right maintenance of the CNC machines. As per a report of a National Survey by Indian Machine Tool Manufacturers' Association (IMTMA), the biggest hurdle in front of the CNC machine users is to control the downtime of devices. There is a dire need of introduction of upgrading methods to optimize the usage of the machines in order to get increased productivity.

There are different machine tools in CNC machines like drills, lathes, electrical discharge machining machines (EDMs) and milling machines, which ensure right functionality of the machine. The machine maintenance includes right placement and usage of all these tools.  CNC lathe machine is a machine that is used for cutting, sanding, drilling or deforming. To remove the debris, cutting fluid is used, which also works as a lubricant during cutting process. So to ensure precise and effective cutting or knurling process, you should properly lubricate the machine tools.

In order to ensure that your machine works effectively and gives maximum output, you need to optimize every stage of the production process. Whether it is roughing, semi-finishing, finishing or contour milling, every step needs to be monitored carefully. You should also check out that the tools work properly and fix the problem immediately to control it increasing in the future. One of the best ways to minimize such kind of risks is to buy CNC machine tools from reliable supplier in India.

You can also follow some maintenance basics like:
  • Establishing a schedule
  • Hire an experienced supervisor
  • Training operators at regular intervals
  • Periodic testing of the machines